POLISH PRODUCT
• Engineered & Made in Poland
RUSTEC™ is an advanced, waterborne polymer rust converter. It chemically binds iron oxides and establishes a hermetic barrier impervious to oxygen and humidity. Eliminate expensive grit blasting – simple wire brushing (St 2) is all you need.
A 2K epoxy primer is ALWAYS recommended after RUSTEC™ (min. 24h cure). 2K epoxy primer creates an indestructible, hermetic chemical-mechanical tie-coat barrier prior to topcoating or cavity waxing.
NEVER apply polyester body fillers or wash primers (etch primers) directly onto RUSTEC™:
Traditional rust treatment methods are either excessively costly, hazardous in operating plants, or ineffective. Compare RUSTEC™ with abrasive blasting and acid washes.
The pivotal technological innovation of RUSTEC™ lies in the post-cure behavior of its cross-linked copolymer matrix (after 24 hours). Whereas legacy acid- or tannin-based converters leave active chemical residues that aggressively react with paint thinners—triggering primer wrinkling, blistering, and delamination—cured RUSTEC™ polymer turns 100% chemically inert. No primer—neither automotive nor heavy-duty industrial—reacts with the cured film. RUSTEC™ creates an impermeable, monolithic anchor foundation compatible with every coating system known to the industry.
Body shops, 4x4 boxed chassis frames, sills, and underbodies
ISO 12944 Standard (Corrosivity Categories C3, C4, C5-M, C5-I)
Application is fast, clean, and requires no specialized grit blasting machinery.
Scrape off loose flaking rust and mill scale using a wire brush or coarse sandpaper. Ensure the surface is degreased and dry.
Apply uniformly by brush, roller, or airless spray. The formula instantly penetrates microscopic rust pores.
The bio-chelating agent reacts with iron oxides, converting red rust into an inert, dark black organometallic complex.
Within 24h of curing, a 2K epoxy primer is always recommended. Remember: never apply body fillers or wash primers directly onto RUSTEC™!
Precise microscopic fusion: how RUSTEC™ penetrates corroded steel to build an impenetrable barrier.
High-density composite matrix. 100% repels oxygen and moisture (hydrophobic beading). Direct adhesion for 2K topcoats.
Active iron oxide chelation complex. Converts rust into a stable, durable black organic-metallic complex.
Raw steel profile with micro-pits. Capillary penetration eliminates the need for expensive sandblasting.
Unlike conventional rust treatments, RUSTEC™ integrates active fluorescent optical tracers sensitive to 365 nm UV inspection torches. Eliminates guesswork and guarantees zero missed spots – quality control inspired by aerospace and defense standards.
Drag the slider across the image to observe rusted steel transformed into a jet-black polymer protective primer.
Real-world comparison of direct costs, labor requirements, and execution time for contractors, facility managers, and workshops.
| Execution Parameter | Traditional Sandblasting + Primer | RUSTEC™ Technology (Ultra-Barrier™) |
|---|---|---|
| Surface prep cost per m² | €12 – €22 / m²(compressor, abrasive media, labor, transport) | €1.60 – €2.40 / m²(manual St 2 cleaning + 1 coat RUSTEC) |
| Execution time (200 m² hall / roof) | 3 – 5 business days(complex logistics & spent abrasive disposal) | 1 day (4 – 6 hours)(fast spray, brush or roller application) |
| Water rinsing requirement | Mandatory for acid removers(acid residues must be thoroughly rinsed) | 0% – Never rinse with water(cured polymer matrix forms a sealed primer) |
| Machinery & equipment required | Heavy towable compressor, blast pot, nozzles, pressure helmets | Standard wire brush + paintbrush, roller or airless spray |
| Environmental & HSE impact | Hazardous dust, noise, tons of contaminated spent grit | 0% VOC (Solvent-free), dustless, non-toxic, eco-friendly |
| Coating defect verification | Visual guess only (high risk of hidden rust pinholes) | Fluor-Lock™ optical UV inspection under 395nm blacklight |
| Total Investment Savings: | Baseline (high fixed equipment & labor costs) | Up to 78% Total Savings Save labor days, eliminate sandblasting, and build an armored polymer barrier |
From vehicle chassis and fleet restoration to oil & gas pipelines, marine vessels, and offshore structures.
Chassis restoration, 4x4 boxed frames, rocker panels, utility trucks, and vintage car restorations. Superb anchor for underbody waxes and polyurethane coats.
Maintenance of oil, gas, and water pipelines, gate valves, and pressure vessels where grit blasting is banned due to ATEX explosive risk.
Extreme resistance to dense salt spray and aggressive maritime environments (ISO 12944 C4/C5 High). Cargo holds, decks, cranes, and marine equipment.
Tractors, grain trailers, harvesters, fertilizer spreaders, and heavy construction equipment exposed to moisture, slurry, and fertilizers.
Residential and commercial fencing, ornate wrought-iron gates, corrugated metal roofing, and steel warehouse skeletons.
Structural I-beams, telecom broadcast masts, gantries, and utility pylons requiring dust-free, high-speed restoration.
Select a typical object or specify your area in square meters. The tool calculates exact volume and recommends the ideal packaging size.
Supplied in ergonomic packaging for workshops, body repair shops, and large-scale industrial contractors.
We stand behind our chemical formula and Ultra-Barrier™ polymer dispersion. When applied according to the Technical Data Sheet (TDS) on St 2 wire-brushed steel, if it does not chemically convert rust into a jet-black protective shield, we provide technical support or a full refund.
Evaluate the chemical rust-converting performance directly on your steel components, machinery, or restoration projects. We will dispatch a trial pack complete with Technical Data Sheet (TDS) and application guidelines.
Discover how RUSTEC™ performs in the demanding daily operations of vehicle restoration, steel fabricators, and heavy plant.
“Tested on 4x4 chassis frames and commercial van box sections. In 2 hours it converts rust into a glassy, rock-hard primer. Topcoated with 2K epoxy and stonechip protection. Withstood a full winter of salted roads with zero blister recurrence.”
“We protected 600 m² of corroded warehouse roof trusses. Sandblasting would have shut down logistics for two weeks. We sprayed RUSTEC after standard wire brushing. The independent QA inspector checked the coat under UV light and signed off with zero defects.”
“Tractors, implements and trailers are constantly exposed to liquid fertilizers and wet soil. Cleaned loose scale with an angle grinder wire wheel and brushed RUSTEC. The steel turned satin-black like blued metal. One 5L canister did my entire machinery fleet.”
Do you run an automotive paint store, tool dealership, or building material merchant? Add an innovative polymer rust converter with high commercial margins to your catalog.
Verified laboratory parameters adhering to stringent European anti-corrosion standards.
| Chemical Base | Hybrid Dual-Phase Composite: Organic Iron Chelating Complex + High-Density Ultra-Barrier™ Copolymer Dispersion |
| VOC Content | 0 g/l (VOC-Free, 100% waterborne, zero toxic solvent emissions) |
| Theoretical Coverage | 10 – 12 m² / Liter per coat (subject to surface roughness and rust profile) |
| Surface Preparation | ISO 8501-1 Grade St 2 (manual wire brush or power sanding, no blasting required) |
| Touch Dry Time | 1 – 2 hours at +20°C (+68°F) |
| Full Cure Time | 24 hours at +20°C (formation of dense polymer protective matrix) |
| Application Temperature | +5°C to +30°C (+41°F to +86°F) – optimal: +15°C to +22°C |
| Compatible Topcoats | 2K Epoxies, Polyurethanes, Acrylics, Alkyds, Chlorinated Rubbers |
| Standard Compliance | EN ISO 12944 (Corrosivity Categories C4 & C5 High), EU REACH Regulation |
| Hazardous Substances | Lead-free, Hexavalent Chromium Free, APEO-Free |
| Quality Control & Inspection | UV Fluorescence (365 nm) – optical verification of barrier continuity and pinhole detection (Fluor-Lock™) |
RUSTEC™ fully complies with all stringent European and national health, safety, and environmental regulations.
100% compliant with Regulation (EC) No 1907/2006 (REACH) and No 1272/2008 (CLP). Official Safety Data Sheet (SDS) prepared in accordance with Art. 32 of REACH. Free from toxic lead, hexavalent chromium (VI) compounds, and aggressive phosphoric acids.
Volatile Organic Compound (VOC) content below 15 g/l (maximum EU limit for Category A/i is 140 g/l). Completely free from toxic solvents, non-flammable, and waterborne.
Storage temperature: +5°C to +30°C. Water-based copolymer dispersion Ultra-Barrier™. Freezing irreversibly damages the polymer emulsion! Keep containers tightly sealed in a dry location away from direct sunlight.
Product waste code: 08 01 12 (waste paint other than mentioned in 08 01 11). Fully cleaned, dried plastic packaging can be recycled under code 15 01 02.
Key practical answers for industrial applicators, painters, and car restoration professionals.
Place an order, request wholesale B2B pricing, or speak directly with our chemical engineering specialists.
